
SHARPE MIXERS has developed an entire family of energy
efficient hydrofoil-blade impellers, known as "HYFLOS".
Designed with various blade widths, shapes and angles, the
two most common are the HYFLO 218 (also known as the Hyflo
II) and the HYFLO 312. The HYFLO 218 is a universal energy
efficient low blade angle impeller, and can now be
purchased from our online store!
The HYFLO 218 Impeller was developed by
SHARPE MIXERS with extensive testing and consultation with
aerospace engineers using certified NASA testing procedures
to improve the fluid mixing performance of axial flow
impellers. Its blade shape offers significant impeller
pumping capacity at any level of mixer energy input.
The high flow efficiency is a direct
result of the blade characteristics. During development,
particular attention was given to the camber of the blade
and the blade angle. The camber approximates the shape of an
airfoil to provide maximum flow efficiency. The camber is
the amount of apparent arch to the blade when viewed from
the end of the blade towards the hub. The proper amount of
camber allows the blade to be operated at higher blade
angles without incurring a stalled condition.
In
a similar way that an airplane wing will go into a stalled
condition if the angle of attack is too great, the same can
occur with fluid impellers. At excessive blade angles, the
flow will tend to separate from the backside of the blade
and eddies behind the leading edge of the blade. This is an
indication that a stalling condition exists accompanied by
increasing hydraulic shear. The HYFLO 218 impeller is
optimized to operate in a non- stalled condition over the
widest possible range of operating conditions.
The HYFLO 218 stands out from the
competition in the way each impeller is fine tuned to each
application. SHARPE MIXERS calculates the fluid velocity
over the turbine blades to determine the shape and curvature
that will be most efficient. The result is a custom designed
and fabricated impeller providing optimum pumping capacity
at minimum shear. The HYFLO 218 has proven to be successful
in thousands of applications, from 4" to 174" diameters.
The more specialized HYFLO 312 has a
lower blade angle and is often standard for side entering
paper stock applications, but can be used when applicable
for blending, solids suspension and heat transfer.
The wide blade Hyflo 518 is built for
higher viscosity applications, or where maximum flow must be
attained with a limited diameter impeller.
This family of impellers pumps
considerably more per horsepower than other turbines because
of their hydrofoil design. However, they are very sensitive
to higher viscosities and their performance characteristics
should be compared with axial flow turbines at viscosities
over 3,000 centipoises.